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  • 倍速组装线
  • 2016-03-17 08:47:30
  • \

     
    倍速链线体使用及维护说明
     
    一、简介及使用说明
     
    三倍速链筒输送线是一种广泛应用于自动化总装生产线的输送必兆平台下载。其机械部分主要由驱动机头(马达、牙箱、传动链轮等)、输送段、张紧机尾及电控箱等几部分组成。也可根据产品工艺需要配置专机或辅机,以完成需要的功能。
     各工位按照工位工艺指导书要求,完成各自相应工作,输送线属自动运行,可配置成强制节拍或自由节拍,以保证较高的生产率。
     
    二、倍速链线维护保养
    本必兆平台下载维护保养分一级维护保养和二级维护保养。
    (一)、一级维护保养
    日常维护保养主要由岗位工完成,每天进行。
    每天上班开机前检查有无物料、工具、杂物堆放在输送线上,有无杂物卡住链条影响正常运行;
    观察电器控制部分是否有烧损现象,急停按钮是否在允许开机运行位置;
    在以上工作完成后,才能开始点试启动一至二次,正常再开机运行工作;
    每天下班前停机后,对输送线各工作区清除因当天工作时留下的各种废渣,特别不要使材料、工具或废渣掉入链条中,以免影响正常运行、发生损坏等事故。
    (二)、二级维护保养
    二级维护保养应由专人(专班)定期进行,根据开机频度,一般二周至四周进行一次。
    1.对输送线主要传动零部件进行检查,如链轮、张紧装置、链扣等是否有松动、移位或脱开,链板是否有弯曲凹陷,如有应及时给予调整归位紧固;
    2.对机头马达、牙箱及各配套专机检查,有否松动及不正常状况,如发现及时进行处理;
    3.检查各运行轨道是否有弯曲变形,各扶手、支架等构件连接螺丝是否松动,链条是否松弛,给予调整;
    4.检查各运动元件动作是否有力、平稳,响应时间正常否,有无明显噪声、异响及震动,气动元件及管路是否漏气或松动,进行修正;
    5.对电控箱内元件,行程开关、电眼及其支脚进行检查,有否松动或偏位,导电轮是否有偏歪或损坏,如发现及时纠正; 
    7.检查输送线链条张紧度,如太松应调整机尾处链条张紧装置,保证链条张紧度合适。
    三、倍速链线润滑
    必兆平台下载机械运动部件保持良好的润滑,是保证必兆平台下载良好运行和正常寿命的基本前提。
    每周对下列运动部位加润滑脂(黄油)或润滑油:
    1.机头传动(驱动)链条、链轮——润滑脂
    2.传动链条、链轮——润滑脂
    3.带座轴承——润滑油
    4.减速器润滑保养——按减速器使用维护说明书进行保养、加油润滑。
     
    四、倍速链线安全注意事项
    1.在正常生产中,如突然发生紧急情况,应尽快按下红色急停按钮,快速停机进行处理;
    2.在线体运行过程中,严禁将手、脚伸入链条轨道内,否则,可能出现伤害事故;
    3.禁止将工具、杂物伸进链条轨道,
    4.禁止用手触摸线体上的导电轮,否则可能发生触电事故;
    5.放置工件(工装板)至线上时,应轻放在线体中部,避免强硬冲击损伤机件;
    6.线体出现故障需检修时,一定要先停机并断开电源后进行,电源处应挂停电检修牌,严禁边运行边检修;
    7.员工上岗前应经安全知识培训合格
     
     
     
    公司简介
    必兆平台下载前身是苏州华达机电必兆平台下载厂,本公司是一家专业从事液体、粉体无尘涂装必兆平台下载工程和自动化输送必兆平台下载工程的现代高新科技企业。公司融工程的规划﹑研发、制造﹑安装、服务、技朮整厂输出为一体,实行产品研发、生产、安装、销售、销后一条龙服务。面向用户以卓越的产品质量、完善的服务体系,最高的工作效率满足客户的需求。产品广泛应用于:汽车工业、摩托车工业、3C产业(手机、电脑、家电)、装饰建材、运动器材、木器家私、工程机械、灯饰、电子等产业。
    随著现代经济、科技的高速发展,我们时刻注重加强对国内外先进自动化技术的引进和借鉴,公司以国内知名企业为市场依托,凭藉自身的技术优势先后与多家箸名品牌企业建立了良好的合作关系。如日本松下半导体有限公司、台湾富士康集团、青岛海尔集团、苏州明基电通、德国博世汽车部件(苏州)有限公司、韩国三星电子(苏州)有限公司、苏州华硕电脑有限公司、台湾统一集团、台湾可胜科技、上海大众汽车有限公司、上海沪豪汽车部品有限公司、美国洛德机械(上海)有限公司等知名企业承接了数拾套大型涂装工程和自动化输送必兆平台下载工程,并提供了优质服务及技术指导,时逢盛世丰硕愿携全体同仁将以“品质为本,缔造卓越”的原则,与国内处各企业共创商海新潮。
    专业生产:
    涂装必兆平台下载:塑胶喷涂线,五金粉体,液体烤漆线,五金前处理生产线,涂装线,丝印线,水濂柜,静电除尘柜,喷漆台,UV固化炉,IR固化炉,
    烘干必兆平台下载:烤箱,无尘烤箱,防爆烤箱,防氧化冲氮烤箱,隧道炉,老化房,
    输送必兆平台下载:输送线,流水线,总装线,滚筒线,链板线,倍速链线,组装线,
    无尘净化必兆平台下载:无尘隔间,环氧地坪,传递窗,洁净工作台,洁净棚,采样车,
    环保必兆平台下载:鲜风柜,中央空调,净化柜,二次净化柜,废气处理,集尘箱,
    测试必兆平台下载:恒温恒湿测试机,寿命测试机,拉力测试机,盐雾测试机,环境测试机
     
    联 系 人: 连根荣 经理 
    经营地址: 中国 江苏 苏州市吴中区临湖镇石庄工业区B1栋 
    邮  编: 215106 
    公司电话: 86 512 66300668-801 
    传  真: 86 512 66300667  
    手  机: 13912610668 
    电子邮箱: skyfeeson@yahoo.cn 
    公司主页:http://www.feeson.cn/ 



    Times the speed chain line usage and maintenance instructions
    One, the introduction and instructions
    Three times the speed trunk conveyor line is a kind of widely used in automated assembly line conveyor equipment. Its mechanical parts is mainly composed of drive head (motor, tooth box, sprocket, etc.), delivery period, tensioning the tail, and electric cabinet. Also can according to the product process need to configure the plane or auxiliary equipment, to complete the required functionality.
    In accordance with the requirements for location process procedure for each station, to complete their work accordingly, conveyor line to run automatically, can be configured to beat or free, compulsory to ensure higher productivity.
    Second, The Times speed chain line maintenance
    This equipment maintenance level maintenance and secondary maintenance.
    (a), the level of maintenance
    Daily maintenance mainly completed by post work, every day.
    Check before starting the work every day for materials, tools, belongings on the transmission line, the presence of clutter binding chain affect normal operation;
    Observed phenomenon of electric controlling part if there is a burning, abrupt stop button is in the allow boot operation position;
    After completion of the above work, try to start to start one to two times, normal to boot operation job;
    Every day before coming off work after downtime, cleared to conveyor line the workspace for the work of all kinds of waste residue left in the day, especially don't make the materials, tools, or slag fall into the chain, so as not to affect normal operation, damage and other accidents.
    (2), the secondary maintenance
    Level 2 maintenance shall be carried out by a specialist (program) on a regular basis, according to the boot frequency, general two weeks to four weeks.
    1. Inspect the main transmission parts conveyor line, such as chain wheel, tensioning device, cuff links, etc. If there's any loose, shift or release, chain plate bending sag, if you have to give timely adjust place originally;
    2. On the nose, teeth motor box and various auxiliary plane check, have you loose and abnormal condition, such as found in a timely manner;
    3. Check the orbit for bending deformation of the armrest, bracket connection screws are loose, the component such as the chain is flabby, to adjust;
    4. Check the component action is strong, stable movement, response time is normal, without obvious noise, sound and vibration, pneumatic components and pipeline leak or loose, modification;
    5. Inside the electrical cabinet components, trip switch, electric eye and its supporting feet to check, have you loose or offset, conductive wheel for a twisted or damage, such as found in a timely manner to correct;
    7. Check the conveyor line chain tensioner degrees, such as too loose should adjust the tail chain tensioning device, the guarantee degree of the chain tension.
    Three, times the line speed chain lubrication
    Keep good lubrication equipment mechanical moving parts, is to ensure that the equipment running and the basic premise of normal life.
    Once a week for the following moving parts (butter) or grease lubricating oil:
    1. The nose drive chain, sprocket, grease (drive)
    2. Drive chain and sprocket, grease
    3. Arrange ushering bearing, lubricating oil
    4. Reducer lubrication and maintenance - by reducer using the maintenance, the maintenance manual for lubrication.
    Security considerations, four times the speed chain line
    1. In the normal production, such as sudden emergencies, should press the red stop button as soon as possible, a quick stop for processing;
    2. Online body during operation, it is strictly prohibited to the hands, feet into the chain track, otherwise accident may occur;
    3. The use of tools or debris into the chain track,
    4. The ban on the touch line of conductive wheel, otherwise may get an electric shock accident;
    5. Place the artifacts (tooling plate) to online, should be light on the Central Line of body, to avoid strong shock damage parts;
    Line 6. When the body fails to repair, must first after downtime and disconnect the power supply, power supply should be hung outage maintenance card, it is forbidden to operation and maintenance;
    7. Employees should be the safety knowledge training
    Company profile
    Suzhou rich automation equipment co., LTD., formerly suzhou huada electrical and mechanical equipment factory, the company is a professional engaged in liquid and powder dustless coating equipment engineering and automation equipment engineering of modern high and new technology enterprise. Company project planning, research and development, manufacture, installation, service and technology of whole factory output as a whole, the product research and development, production, installation and after sales, sales through-train service. Geared to the needs of users with excellent product quality, perfect service system, the highest efficiency to meet customer demand. Products are widely used in: automobile industry, motorcycle industry, 3 c industry (mobile phone, computer, household appliances, decorative building materials, sports equipment, wood furniture, engineering machinery, lighting, electronics and other industries.
    With the modern economy, the rapid development of science and technology, we always pay attention to the introduction of advanced automation technology at home and abroad to strengthen and guide, relying on the company with the well-known domestic enterprises for the market, with its own technical advantages successively with a number of zhu name brand enterprise established the good relations of cooperation. Like Japan panasonic semiconductor co., LTD., Taiwan foxconn group, Qingdao haier group, suzhou benq corp, Germany Bosch automotive parts (suzhou) co., LTD., South Korea's samsung electronics (suzhou) co., LTD., suzhou asustek computer group co., LTD., Taiwan, Taiwan curzon technology, co., LTD., Shanghai Volkswagen, Shanghai hao automobile components co., LTD., the United States, machinery (Shanghai) co., LTD., and other famous enterprises to undertake several ten sets of large coating engineering and automation equipment engineering, and provides the high quality service and technical guidance, age comes as substantial wish with all my colleagues will be "quality as this, to create excellence" principle, with the domestic companies to create business fashion.
    Specializing in the production of:
    Plastic spraying line, coating equipment, metal powder, liquid paint line, metal pre-treatment production line, coating line, screen printing lines, water poon cabinets, ark of electrostatic dust removal, paint spraying machine, UV curing oven, IR curing furnace,
    Drying equipment: oven, clean oven, blast oven, nitrogen oven anti-oxidation, tunnel furnace, aging room,
    Conveying equipment: conveyor line, assembly line, assembly line, drum line, chain plate line, times speed chain line, assembly line,
    Dust-free purification equipment: clean compartment, epoxy floor paint, transfer window, clean bench, clean booth, sample car,
    Environmental protection equipment: fresh wind ark, central air conditioning, cleaning tank, cleaning tank, waste gas treatment, dust collection box,
    Testing equipment: constant temperature and humidity testing machine, life testing machine, tensile testing machine, salt spray test machine, environmental test machine
    Touch: the roots rong manager
    Business address: China jiangsu wuzhong district suzhou city near lake town, stone village industrial zone in B1 building
    Mail editor: 215106
    The company telephone: 86 512 66300668-66300668
    The true: 86 512 66300667
    Hand machine: 13912610668
    E-mail: skyfeeson@yahoo.cn
    Website: http://www.feeson.cn/
    .
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